Hard Automation

Fixed Automation is a process that uses mechanized machinery to perform repetitive operations in order to produce a high volume of similar parts. In fixed automation, the sequence of processing operations is fixed by the equipment layout.

Programmable Automation is an applied form of fixed automation that is capable of repeating motion, in a series of steps, for producing products in batches. Applied products in a programmable automation system are made in batch quantities ranging from several dozen to several thousand units at a time. For each new batch, the programmable automation equipment must be reprogrammed and changed over to accommodate the new product style. Programmable Automation may commonly include one to three axes of torch motion and/or multiple welding arcs.

 

Lincoln Electric is the world leader in the manufacture of Hard Automation systems which encompasses fixed automation and programmable automation products including automatic welding equipment, wire feeders, process controllers, positioners, workholding devices, welding consumables, and bolt-on accessories. Lincoln offers a full range of Pre-Engineered & Custom Products and Services:

• Welding Gantries
• Tank Welders
• Pipe Welders
• Column and Boom Systems
• Turntables
• Welding Lathes
• Turning Rolls

 

 

Lincoln Electric's Narrow Gap Welding Process is the answer to industry’s quest for a welding process that will meet the quality, mechanical properties and overall cost requirements of heavy wall fabrication. It combines advanced process knowledge, state-of-the-art equipment and submerged arc consumables design expertise. Narrow Gap is ideal for the following industries:

• Power Generation
• Petrochemical
• Shipbuilding
• Heavy Fabrication
• Nuclear

 Narrow Gap Welding Process - Tandem Submerged Arc

 

SEAM TRACKING SYSTEMS - AUTOMATIC TORCH POSITIONING ABOVE WELD JOINT

Arc Products’ Seam Tracking Systems utilizes a tactile sensor, control, and cross slide to keep the weld torch precisely above the weld joint. With minimal programming the advanced system can be configured for specific start-of-weld, in-weld and end-of-weld positioning. The system easily integrates with a wide range of power supplies, torches, and positioners for assembling turn-key automation systems.

BENEFITS

• Easy to Setup - With little to no fixturing the system can be setup for your specific requirements.
• Easy to Operate - Welder can learn to operate and program control within a day.
• Overcome Inconsistencies - Inconsistencies in formed parts and fit-up are easily overcome by tactile sensor.
• Instant Rewards - Low-cost automation, faster production, reduced welder fatigue, reduced production costs.

IDEAL FOR WELDING: • Cylinders • Pressure Vessels • Wind Towers • Beams • Truck Rims • Stiffeners	PROCESSES: • MIG • Submerged Arc • Flux-Cored
UNIT INCLUDES: • Cross Slide • Control • Pendant • Seam Sensor • Sensor and Torch Brackets • Cables	KEY OPTIONS: • Standard and Advanced Control • 3”–60” (7.6-152 cm) stroke length • 40-450 lb. (18-204 kg) load capacity • 1 or 2 axis slide

Input: 110/220
Input Power: 115 or 220/1/50/60 
Net Weight lbs. (kg):  65 to 200 (29 to 91)
H x W x D feet (m/min): 
1 x 1 x .5 (0.3 x 0.3 x 0.15) to 67 x 67 x 10 (1.7 x 1.7 x .25)

 

MOTORIZED SLIDE SYSTEMS - JOYSTICK CONTROLLED POSITIONER FOR HEAVY WELD TORCH EQUIPMENT

Arc Products’ Motorized Slide Systems consist of a cross slide, control unit and pendant. The operator utilizes a joystick to manipulate the torch to the desired location. A range of cross slides are available to meet your specific needs and with a kit the unit converts to a seam tracking system. 
 
BENEFITS

• Easy to Setup - With little to no fixturing the system can be setup for your specific requirements.
• Easy to Operate - Welder can learn to operate control within a day.
• Instant Rewards - Low-cost automation, faster production, reduced welder fatigue, reduced production costs.

IDEAL FOR WELDING: • Cladding • Cylinders • Pressure Vessels • Wind Towers • Beams • Truck Rims • Stiffeners	PROCESSES: • MIG • Submerged Arc • Flux-Cored
UNIT INCLUDES: • Cross Slide • Control • Pendant • Torch Brackets • Cables	KEY OPTIONS: • 3”–60” (7.6-152 cm) stroke length • 40-450 lb. (18-204 kg) load capacity • 1 or 2 axis slide • Additional Kit converts unit to Seam Tracker • Integrates well with Weld Oscillator

Input: 110/220
Input Power: 115 or 220/1/50/60 
H x W x D feet (m/min): 
1 x 1 x .5 (0.3 x 0.3 x 0.15) to 67 x 67 x 10 (1.7 x 1.7 x .25)
Net Weight lbs. (kg):  65 to 200 (29 to 91)

 

 

WELD OSCILLATOR - PROGRAMMED WELD TORCH OSCILLATION

Arc Products’ Weld Oscillator consists of a programmable control unit and slide which provides a side-to-side motion of the weld gun. Dwell times and excursions speeds can be controlled independently for various applications.

Arc Products’ Weld Oscillator System is a low-cost solution for automated MIG and submerged arc welding. The oscillator provides side-to-side motion of the weld gun to produce a wide programmed weave.  They are used in a variety of mechanical devides including side beams, seamers, manupulators and custom motion devices. These rugged systems increase production quality, improve the working environment, and lower costs. 

BENEFITS

• Easy to Setup - With little to no fixturing the  system can be setup for your  specific requirements.
• Easy to Operate - Welder can learn to operate control within a day.
• Instant Rewards - Low-cost automation, faster production, reduced welder fatigue, reduced production costs.

IDEAL FOR WELDING: • Cladding • Hard Facing • Cylinders • Pressure Vessels • Stiffeners	PROCESSES: • MIG • Submerged Arc • Flux-Cored • TIG
UNIT INCLUDES: • Cross Slide • Control • Cables	KEY OPTIONS: • 5” Stroke • 40 lb. (18 kg) load capacity • 1 axis slide • Integrates well with Seam Tracker and Motorized Slide

Input: 110/220
Input Power: 115 or 220/1/50/60 
H x W x D feet (m/min): 
1 x 1 x .5 (0.3 x 0.3 x 0.15) to 67 x 67 x 10 (1.7 x 1.7 x .25)
Net Weight lbs. (kg):  65 to 200 (29 to 91)

DIRECTARC - PROGRAMMED MAGNETIC FIELDS DIRECT THE WELD ARC

Arc Products’ MA-10, MA-20 and MA-40 DirectArc systems utilize a control and water-cooled probe mounted at the torch provide complete control of the TIG arc. Depending on the application the systems can counteract arc blow, drag and wander, increase penetration, reduce porosity,  or smooth the weld puddle. The system is easy to program and integrates with a wide range of power supplies, torches, and positioners for assembling turn-key automation systems.

BENEFITS

• Easy to Integrate - System integrates seamlessly with AVC-5 and DWF-4 systems.
• Easy to Operate - Welder can learn to operate system within a day.
• Overcome Inconsistencies - Depending on the unit and application, DirectArc can compress, direct, oscillate, or stir the weld puddle.
• Instant Rewards - Low-cost automation, faster production, reduced welder fatigue, reduced production costs.

 

IDEAL FOR WELDING: • Aerospace • Pharmaceutical • Tube Mills • Plasma Spray Arc • Counteract Arc Blow	PROCESSES: • TIG • Plasma Spray Arc • Plasma Arc Welding • MIG • Submerged Arc  • Flux-Cored
UNIT INCLUDES: • Control  • Magnetic Probe • Probe Tips • Cables	KEY OPTIONS: • MA-10 DirectArc Stabilizer • MA-20 DirectArc • MA-40 DirectArc • MP-1 Probe • MP-2 Probe • MP-4 Probe • MP-22 Probe • MP-100 Probe • Integrates well with AVC-5 and DWF-4

Input Power: 115 or 220/1/50/60 
Net Weight lbs. (kg):  13 to 28 (6 to 13)

AVC-5 - ARC VOLTAGE CONTROL MAINTAINS CONSISTENT TIG TORCH HEIGHT IN AUTOMATED SYSTEMS

Arc Products’ AVC-5 Systems utilize a control and drive unit to maintain precise TIG arc length in automated systems. In long automated welds, the drive counteracts tungsten erosion, keeping the weld zone and heat input consistent throughout the length of the weld. The system is easy to program and integrates with a wide range of power supplies, torches, and positioners for assembling turn-key automation systems.

BENEFITS

• Easy to Integrate - System integrates seamlessly with DirectArc and DWF-4 systems.
• Easy to Operate - Welder can learn to operate control within a day.
• Instant Rewards - Low-cost automation, faster  production, reduced welder fatigue, reduced production costs.

IDEAL FOR WELDING: • Aerospace • Pharmaceutical • Tube Mills • Plasma Welding • Plasma Spray Transfer	PROCESSES: • TIG • Plasma Welding • Plasma Spray Arc
UNIT INCLUDES: • Drive Unit • Torch Bracket • Control • Cables	KEY OPTIONS: • AVC-5 6” Drive • C-AVC-5 1” Drive • Integrates well with Direct Arc and DWF-4

Input Power: 115 or 220/1/50/60 
Net Weight lbs. (kg):  34 to 41 (15 to 19)

DWF- 4 DIGITAL WIRE FEED FOR PRECISION WIRE INPUT

Arc Products’ DWF-4 Systems utilize a control, wire manipulator, and a stepper motor drive unit with urethane drive rolls. Exact wire input can be tracked and maintained for high precision applications. The system is easy to program and integrates with a wide range of power supplies, torches, and positioners for assembling turn-key automation systems.

BENEFITS

• Easy to Integrate - System integrates seamlessly with DirectArc and AVC-5 systems.
• Easy to Operate - Welder can learn to operate control within a day.
• Instant Rewards - Low-cost automation, faster production, reduced welder fatigue, reduced production costs.

IDEAL FOR WELDING: • Aerospace • Pharmaceutical • Tube Mills	PROCESSES: • TIG
UNIT INCLUDES: • Control • Wire Drive Unit • Wire Manipulator • Conduit • Wire Tips • Cables	KEY OPTIONS: • DWF-4 Standard Drive • C-DWF-4 Compact Drive • Integrates well with Direct Arc and DWF-4

Input: 110/220
Input Power: 115 or 220/1/50/60 
Net Weight lbs. (kg):  31 to 34 (14 to 15)