DETAILS
Ideal for building up on carbon and low alloy steels. Use as an underbase for carbon steel parts prior to hardfacing. Great compressive strength under heavy loading. Deposits are generally crack free, machinable and can be flame cut. Deposit thickness is unlimited.
Feature.Products.PDP.DetailsMain.Features
- Build-up deposit on carbon steel and low alloy steel base metals
- Unlimited layers
- Delivers tough machinable deposits for build-up or final overlay intended for metal-to-metal wear
Feature.Products.PDP.DetailsMain.TypicalApplications
- Build-up deposit on carbon steel and low alloy steel base metals
Feature.Products.PDP.DetailsMain.WeldingPositions
- Flat/Horizontal
Disclaimers
Service Information
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BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. SDS Search page
See test result disclaimer
MECHANICAL PROPERTIES
Classification | Number of layer | Hardness Rockwell C |
---|---|---|
Typical Result | 1 Layer | 14-30 |
Typical Result | 2 Layers | 26-32 |
Typical Result | 3 Layers | 25-34 |
Typical Result, Work-hardened | 1 Layer | 28-34 |
Typical Result, Work-hardened | 2 Layers | 32-36 |
Typical Result, Work-hardened | 3 Layers | 35-38 |
Typical Result, Flame-hardened | 2 Layers | 38-42 |
DEPOSIT COMPOSITION
Classification | Product Size | %Al | %C | %Cr | %Mn | %P | %S | %Si |
---|---|---|---|---|---|---|---|---|
Typical Result | .045" (1.1 mm) | 1.6-1.9 | 0.11-0.18 | 1.2-1.4 | 1.8-2.1 | 0.004-0.012 | 0.002-0.005 | 0.50-0.75 |
Typical Result | 1/16" (1.6 mm) | 1.6-1.9 | 0.11-0.18 | 1.2-1.4 | 1.8-2.1 | 0.004-0.012 | 0.002-0.005 | 0.50-0.75 |
Typical Result | 5/64" (2.0 mm) | 1.4-1.7 | 0.13-0.15 | 1.1-1.4 | 2.1-2.3 | 0.004-0.008 | 0.002-0.005 | 0.45-0.60 |
Typical Result | 7/64" (2.8 mm) | 1.4-1.7 | 0.13-0.15 | 1.1-1.4 | 2.1-2.3 | 0.004-0.008 | 0.002-0.005 | 0.45-0.60 |
TYPICAL OPERATING PROCEDURES
Diameter | Polarity |
ESO
mm (in.) |
Wire Feed Speed
m/min (in/min) |
Voltage
volts |
Approx. Current
amps |
Deposition Rate
kg/hr (lb/hr) |
---|---|---|---|---|---|---|
0.045 in (1.1 mm) | DC+ | 45 (1 3/4) | 5.1 (200) | 25 | 80 | 1.5 (3.3) |
0.045 in (1.1 mm) | DC+ | 45 (1 3/4) | 8.9 (350) | 28 | 130 | 2.7 (6.0) |
0.045 in (1.1 mm) | DC+ | 45 (1 3/4) | 12.7 (500) | 31 | 150 | 3.9 (8.7) |
1/16 in (1.6 mm) | DC+ | 45 (1 3/4) | 3.8 (150) | 26 | 125 | 2.1 (4.6) |
1/16 in (1.6 mm) | DC+ | 45 (1 3/4) | 6.4 (250) | 29 | 180 | 3.5 (7.8) |
1/16 in (1.6 mm) | DC+ | 45 (1 3/4) | 8.9 (350) | 32 | 225 | 5.0 (11.1) |
5/64 in (2.0 mm) | DC+ | 50 (2) | 3.2 (125) | 23 | 200 | 3.1 (6.9) |
5/64 in (2.0 mm) | DC+ | 50 (2) | 5.1 (200) | 27 | 290 | 4.9 (10.8) |
5/64 in (2.0 mm) | DC+ | 50 (2) | 6.4 (250) | 29 | 325 | 6.1 (21.1) |
7/64 in (2.8 mm) | DC+ | 64 (2 1/2) | 3.4 (135) | 26 | 360 | 5.7 (12.6) |
7/64 in (2.8 mm) | DC+ | 64 (2 1/2) | 4.4 (175) | 28 | 420 | 7.3 (16.0) |
7/64 in (2.8 mm) | DC+ | 64 (2 1/2) | 6.0 (235) | 30 | 470 | 9.6 (21.1) |