DETAILS
Austenitic manganese alloys, producing tough, high-strength deposits that will workharden under impact. Primarily used for joining, repairing or building up manganese steel parts that need to be joined together or joining manganese to carbon steel, including railroad frogs, impact hammers, rotors and rock crusher rolls. Deposits thickness is unlimited and can be flame cut. Used in applications with high impact and low abrasion.
Feature.Products.PDP.DetailsMain.Features
- Deposit resists severe impact as well as moderate abrasion
- Produces an austenitic manganese deposit that work-hardens
- Recommended for build-up and repair of Hadfield-type austenitic manganese materials as well as carbon and low alloy steels
Feature.Products.PDP.DetailsMain.TypicalApplications
- Hammers
- Dredge parts
- Crushers
- Breaker bars
- Buckets
Feature.Products.PDP.DetailsMain.WeldingPositions
- Flat
Service Information
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BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. SDS Search page
See test result disclaimer
MECHANICAL PROPERTIES
Classification | Hardness Rockwell C |
---|---|
Typical Result | 18-28 |
Typical Result, Work-hardened | 30-48 |
DEPOSIT COMPOSITION
Classification | %C | %Cr | %Mn | %Ni | %Si |
---|---|---|---|---|---|
Typical Result | 0.6 | 4.9 | 13.0 | 0.5 | 0.4 |
TYPICAL OPERATING PROCEDURES
Diameter | Polarity |
ESO
mm (in.) |
Wire Feed Speed
m/min (in/min) |
Voltage
volts |
Approx. Current
amps |
Deposition Rate
kg/hr (lb/hr) |
---|---|---|---|---|---|---|
0.045 in (1.1 mm) | DC+ | 25 (1) | 5.1 (200) | 22 | 80 | 1.5 (3.3) |
0.045 in (1.1 mm) | DC+ | 25 (1) | 8.9 (350) | 24 | 145 | 2.7 (6.0) |
0.045 in (1.1 mm) | DC+ | 25 (1) | 12.7 (500) | 26 | 185 | 4.4 (9.6) |
1/16 in (1.6 mm) | DC+ | 30 (1 1/8) | 3.8 (150) | 23 | 130 | 2.2 (4.9) |
1/16 in (1.6 mm) | DC+ | 30 (1 1/8) | 6.4 (250) | 25 | 200 | 3.9 (8.6) |
1/16 in (1.6 mm) | DC+ | 30 (1 1/8) | 8.9 (350) | 27 | 250 | 5.6 (12.4) |
5/64 in (2.0 mm) | DC+ | 32 (1 1/4) | 3.2 (125) | 24 | 240 | 2.9 (6.4) |
5/64 in (2.0 mm) | DC+ | 32 (1 1/4) | 4.4 (175) | 27 | 300 | 4.2 (9.3) |
5/64 in (2.0 mm) | DC+ | 32 (1 1/4) | 6.4 (250) | 29 | 360 | 6.2 (13.6) |
7/64 in (2.8 mm) | DC+ | 45 (1 3/4) | 1.9 (75) | 25 | 240 | 3.5 (7.8) |
7/64 in (2.8 mm) | DC+ | 45 (1 3/4) | 3.2 (125) | 27 | 360 | 6.2 (13.6) |
7/64 in (2.8 mm) | DC+ | 45 (1 3/4) | 3.8 (150) | 28 | 395 | 7.5 (16.6) |
7/64 in (2.8 mm) | DC+ | 64 (2 1/2) | 1.9 (75) | 25 | 240 | 3.6 (8.0) |
7/64 in (2.8 mm) | DC+ | 64 (2 1/2) | 4.4 (175) | 30 | 400 | 8.8 (19.5) |
7/64 in (2.8 mm) | DC+ | 64 (2 1/2) | 5.7 (225) | 32 | 455 | 11.6 (25.6) |
NOTES
Note |
---|
As with all austenitic manganese welding products, interpass temperatures should be limited to 260°C (500°F) maximum. |
A stringer bead, or at most, a slight weave is recommended to limit heat build-up. Excessive heat build-up causes manganese carbide precipitation that damages the toughness of austenitic manganese. |