HyperFill Dual Feeder Ready-Pak

HyperFill® Dual Feeder Ready-Pak®


Power Wave S500 advanced process welders have multi-process capability for welding on thicker materials.


Output Output Output Output


CAD $32,530.59/EA


Revolutionize your welding productivity with HyperFill - an innovative twin-wire MIG solution that takes your high deposition welding to the next level. With the HyperFill Dual-Feeder Ready-Pak, you will have everything you need to run the HyperFill process and an additional single wire process all on one machine and all in one convenient part number.


  • Pre-assembled plug and play package designed to get you up and running within minutes
  • Dual Process ready - Run HyperFill and a single wire process on the same system
  • CheckPoint ® production monitoring technology easily tracks essential welding and system data
  • Solution Requirements » HyperFill® is a patented and licensed twin-wire MIG solution that is designed to perform specifically with select Lincoln Electric welding wire. The solution requires a licensed waveform which may require an additional purchase. For more details, reference document MC20-106.


Warning -

Cancer and Reproductive Harm -


What's Included

  • Power Wave® S500 (K2904-1) • Power Feed® 84 Dual Wire Feeder (K3330-3) • Cool Arc® 55S Water Cooler (K3086-2)(1) • Magnum® PRO Water Cooled 500A Gun (K4522-2-10-564) • 7 ft. Water Hose Kit (K4544-7) • HyperFill Dual Reel Cart Kit (K4630-1) • 4-Ball Inlet Guide (K1551-2) • HyperFill .035-.040 (0.9-1.0 mm) Drive Roll Kit (KP4388-1) • HyperFill Diffuser (KP4481-1) • HyperFill .035 Contact Tip (KP4482-035) • 1/8 in. Recess Nozzle (KP4523-1-75R) • 15 ft.
  • 5/64 in. Liner (KP44-564-15) • Standard Duty Wire Reel Stand (K3342-1) • Magnum® PRO Curve™ 300A Gun (K2951-2-10-45) • Standard .040-045 (1.0-1.1 mm) Drive Roll Kit (KP1505-045S) • Work Lead Package (K2149-1) • Electrode Cable (K1842-10) • ArcLink® Cable (K1543-8) • Inverter and Wire Feeder Cart (K3059-4) • Gas Y Fitting (KP4773-1) • Harris Flowmeter Kit (3100211)


You May Also Need



Machines Processes Stick (SMAW)
Gouging (CAC-A)
Flux-Cored (FCAW)
Pulsed MIG (GMAW-P)
Flux-Cored Self-Shielded (FCAW-SS)
Flux-Cored Gas-Shielded (FCAW-G)
Orbital TIG
Orbital MIG
Metal-cored Wire (GMAW-C)
Maximum Electrode Size x
Minimum Electrode Size x
Number of Operators per Machine 1
Data Technologies Ethernet
Machines Communication Technology ArcLink
Wire Feeder Supply Voltage 40VDC
Amphenol Pins (type of connector) 5
Work Lead Connector Type Lug
Spool Gun Compatible (Duty) Heavy

Wire and TIG Feeders

Number of driven rolls 4 rolls
Feeder type Bench
Configuration Dual
Max spool diameter 60lb
Communication Technology ArcLink
UI type Meters
Max Rated Output Capable 500A
Max WFS 1200IPM
Feedhead Configuration Dual
Wire Configuration Hyperfill
Power Source to Feeder Communication Connector Type 5-pin
Accesories Communication Connector Type 12-pin
Gun Bushing Tweco #2-#4
Wire Feed Speed Range (IPM) 500-1100
Max Spool Size (lbs) 60
Max Spool Size (kg) 30
MIG-WireFeeders Yes
MIGPulse-WireFeeders Yes
Contact Tips Included Yes

Basic Specification

Input Current 3PH/40% - 80/73/41/37/29A,3PH/100% - 60/54/30/27/21A
Input Hertz 50,50/60,60
Input Power 208/230/380/415/460/575/3/50/60
Input Phase 3
Mode Icon CC/CV
Output Range 5-550A DC
Polarity DC
Rated Output 550A/41.5/40%


Typical Application Construction
Railroad Maintenance
Armor Plate (Military)
Construction & Field Erection
Elevated Temperature Piping
Gasification Plants
General Fabrication
Heat Exchangers
Heavy Equipment
Heavy Fabrication
High Pressure Piping
High Temperature
High-strength Pipe
LPG & LNG Storage Vessels
Marine Applications
Marine Fabrication & Repair
NACE Applications
Oil & Gas
Petrochemical Industry
Petroleum Processing
Pharmaceutical Equipment
Pipeline & Offshore
Power Generation
Power Plants
Pressure Vessels
Process Piping
Railcar Fabrication
Railing Industry
Robotics/ Hard Automation
Structural Fabrication
Structural Welding


Warranty 5 Years