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REALWELD Advanced Trainer


Top Features

  • Audio coaching, which can be turned off anytime, provides guidance with weld speed, angles, aim, contact tip to work distance/arc length and position in the weld
  • Perform multi-pass welds on 152 mm or 457 mm weld fixtures
  • Integrated touchscreen can be used with gloved hands to access feedback, videos, documents, images, websites, or curriculum
  • Slim, vertical design is ideal for use in any weld booth


Stick, MIG, Flux-Cored


Input HertzInput Phase


Where To Buy

Equipment Details


  • Train welders faster and more efficiently
  • Attract and engage next generation and non-traditional students
  • Option for off-site pre-learning in any classroom
  • Enhance and supplement traditional welding training
  • Go Green – save money on base material, electricity, consumables and waste
  • Enables experiential and personalized progressive learning
  • Supports pre-employment recruiting and weld screening
  • Objective skills-based welder evaluation


Stick to Learning

  • Stick (SMAW), MIG (GMAW) and flux-cored (FCAW) welding procedures and techniques

Go Long

  • Multi-pass capability in a number of positions (1F, 2F, 3F, 4F, 1G, 2G, 3G)
  • 152 mm or 457 mm fixtures
  • Longer welds replicate more closely common field conditions
  • Weld on up to 25.4 mm plate
  • Lap, tee, groove and flat plate coupon configurations

Listen and Learn

  • Includes an audio coach that provides guidance with weld speed, angles, aim, contact tip to work distance/arc length and position in the weld
  • Audio cues can be turned ON or OFF at any times, allowing the student or prospective employee to demonstrate learned behaviors

Knowledge in a Small Space

  • Slim, vertical design maintains a small footprint that makes the system ideal for setting up in any weld booth
  • Easily rolls through any standard doorway

Integrated 432 mm Touchscreen

  • Integrate videos, documents, images, websites and curriculum to enhance learning
  • Usable even with gloved hands

Everything in its Place

  • Fixture storage racks accommodate all fixtures, including 152 mm or 457 mm

Motor Up

  • Motorized carriage makes it easy to move the table and arm for welding in flat, vertical or overhead positions

  • REALWELD® Specifications
    PRODUCT NUMBER K4344-4 (Base Model – REALWELD Only)
    INPUT POWER 115/230/1/50/60
    INPUT CURRENT 3A @ 115VAC, 1.5A @ 230VAC
    OPERATING SYSTEM Windows® 7 (32-Bit)
    PROCESSOR / MEMORY Intel® Core® i3 / 4GB
    HARD DRIVE High Performance 256GB
    PORTS (QTY) - USB 2.0/ETHERNET 2 / 2
    DIMENSIONS (H x W x D) - mm
    • Lowered: 1943 x 914 x 914
    • Raised: 2540 x 914 x 914
    PACKAGED NET WEIGHT - in (kg) Base Model – Net 400, with Crate 500
  • REALWELD® system
  • Touch screen monitor
  • Speaker
  • GMAW Gun
  • SMAW Electrode Holder
  • 152 mm fixtures
  • Calibration Device


1. Camera Array
2. EN 20 Fume Control Nozzle (not included in the European version - order separately)
3. Adjustable Height and Position Welding Table
4. Miniflex® Fume Control System (not included in the European version - order separately)
5. Set of 3 – 6 in. or 18 in. Joint Fixtures
6. Standard Stick Stinger
7. Storage racks for up to 6 fixtures
8. Sensor Target Device
9. LGS2 360 G-4.0m MIG gun air cooled
10. Power Wave® C300 Multi-Process Welding Power Source and Rolling Storage Cart (not included in the European version - order separately)
11. Enclosed Computer
12. Motorized carriage raises or lowers table
13. 432 mm touch screen

14. Weld Analysis - % of time welder is within tolerance on ALL 5 parameters
15. Percent Time Parameter Performance with Tolerance - % of time parameter is within tolerance
16. Welder's Performance vs Tolerance
  • Tolerance (green section)
  • Welder's Action (line)