Spirit® II 275A Plasma Cutting System, Automatic - BK1111-000020

Plasma Cutters and Controllers

Spirit® II 275A Plasma Cutting System, Automatic 600V

Kaliburn Spirit II 275 Plasma Cutting System

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BK1111-000029

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Top Features

FineLine® High Definition Plasma Cutting Technology delivers the best cut quality in the industry
Torch and consumable design ensures a precise gas flow that creates a consistent shape in the plasma arc
Exceptional pierce, cut and marking capabilities, virtually dross free, with high definition edge quality of 2 degrees or less of a cut edge bevel
Designed to use up to 78% less plasma gas than the competition for lower operating costs
Robust design components with rigorous manufacturing and testing standards for exceptional product reliability and productivity

Input Power

600V

Processes

Plasma Cutting, Marking

Output

Input

Where To Buy

MAKE THE CUT WITH QUALITY AND PRODUCTIVITY

The Spirit II with FineLine® High Definition Plasma Cutting Technology delivers the best cut quality in the industry. Our combination of patented processes, torch and consumable design ensures a precise gas flow that creates a consistent shape in the plasma arc.

The Spirit II incorporates longer-lasting consumables – especially the electrode and nozzle, the two components that are subject to the most frequent changeouts in the typical cutting system. The design of the Spirit II high efficiency consumables also reduces plasma gas consumption up to 78%, which improves overall gas savings by as much as 48 percent.

It all adds up to reduced operational costs, improved production time, and ease of operation – even for the operator with less experience or expertise.

If high quality and optimal productivity are among the primary targets in your cutting operation, tap into the spirit of success.

QUALITY AND DURABILITY

We Maximize Cut Quality
In industries where every millimeter counts, we add an extra degree of precision and quality to your cut. Our advanced torch technology and consumable design shapes the plasma arc to the optimal configuration and enables better cutting through metal with less edge bevel and virtually no dross. Additionally, our torch does not vent like other competitive torches; thereby, saving on gas usage. The result is a 2-degree or less edge bevel, which outperforms the edge bevel created by competitive systems, depending on operating amperage and material type.

We Go The Distance
Our patented Endura™ copper electrode lasts anywhere up to 30 percent longer than the competitor’s, depending on operating amperage and/or material type. EnduraX® silver electrodes are designed to last up to 3 times longer than standard copper electrode, depending on the same variables.

Watch "How to Change Consumables in a FineLine High Definition Plasma Torch" Video
Order Torch Consumables

We Stand Behind It All
When we say the Spirit II will outperform and outlast any competitive system, it’s more than just words. We’re confident enough about that claim to offer a three-year warranty on the system. Competing companies will give you two years. We go one better.

Product Name
Product Number
Input Power	600V
Dimensions (H x W x D)	38.4 in x 29.0 in x 43.2 in (975 mm x 737 mm x 1097 mm)
Net Weight	1450.00 (657.72 kg)

RATED OUTPUT CURRENT/DUTY CYCLE @ 104° (40°C)	275A DC @ 100%
GAS SUPPLY: PLASMA/SHIELD/MARKING	O2/O2/Ar O2/Air/Ar Air/Air/Ar Air/N2/Ar H17(50% N2, 35% Ar, 17.5% H2)/N2/Ar
CUT CAPACITY - MILD STEEL	1.5 in (38 mm) Production Capacity⁽¹⁾ 2.5 in (65 mm) Maximum Cutting Capacity⁽²⁾
CUT CAPACITY - STAINLESS STEEL	1 in (25 mm) Production Capacity⁽¹⁾ 1.5 in (38 mm) Maximum Cutting Capacity⁽²⁾
CUT CAPACITY - ALUMINUM	3/4 in (20 mm) Production Capacity⁽¹⁾ 1.5 in (38 mm) Maximum Cutting Capacity⁽²⁾
⁽¹⁾ Material type and consumption can influence dross free performance. ⁽²⁾ Maximum capacity pierce requires the use of precision torch height control.
CUT SPEED	1/2 in (12 mm) 125 ipm (3290 mm/min) @ Rated Output Current
CUT QUALITY (DEFINED BY ISO 9013 STANDARDS FOR THERMALLY CUT PARTS)	2-4
PROCESS AMPS	30-275
VOLTAGE OPEN CIRCUIT OUTPUT	325 VDC 180 VDC
CUTTING GAS (PLASMA/SHIELD) MILD STEEL STAINLESS STEEL ALUMINUM	Oxygen/Air, Oxygen/Oxygen Air/Air, Air/Nitrogen, H17/Nitrogen, Nitrogen/Air Air/Nitrogen, Nitrogen/Air
MARKING GAS	Argon, Nitrogen
WEIGHT POWER SUPPLY (PS) AUTOMATIC GAS CONSOLE (AGC) MANUAL GAS CONSOLE (MGC) PLASMA CONSOLE (PC)	1270 lb (576 kg) 53 lb (24 kg) 43 lb (19.5 kg) 10 lb (4.5 kg)
DIMENSIONS POWER SUPPLY (PS) AUTOMATIC GAS CONSOLE (AGC) MANUAL GAS CONSOLE (MGC) PLASMA CONSOLE (PC)	29 x 38.4 x 43.2 in (737 x 975 x 1097 mm) 12 x 12.4 x 13.7 in (305 x 315 x 348 mm) 12 x 12.4 x 13.7 in (305 x 315 x 348 mm) 13.4 x 9.2 x 3.2 in (340 x 234 x 81 mm)

Operating Data
MILD STEEL
	IMPERIAL		METRIC
AMP	BASE MATERIAL THICKNESS (IN)	SPEED (IPM)	BASE MATERIAL THICKNESS (MM)	SPEED (M/MIN)	GAS
30	0.036 in 0.075 in 0.135 in	105 ipm 65 ipm 40 ipm	1.0 mm 2.0 mm 3.0 mm	2.615 m/min 1.615 m/min 1.285 m/min	O₂ Plasma Air Shield
50	0.075 in 0.125 in 1/4 in	200 ipm 180 ipm 75 ipm	2.5 mm 3.0 mm 6.0 mm	4.885 m/min 4.660 m/min 2.075 m/min
70	0.125 in 1/4 in 3/8 in	190 in 120 in 75 in	3.0 mm 5.0 mm 6.0 mm	4.995 m/min 3.265 m/min 3.105 m/min
100	1/4 in 1/2 in 3/4 in	150 ipm 65 ipm 35 in	6.0 mm 12.0 mm 20.0 mm	3.950 m/min 1.850 m/min 0.800 m/min
150	1/4 in 1/2 in 1 in	165 ipm 90 ipm 40 ipm	6.0 mm 12.0 mm 25.0 mm	4.305 m/min 2.485 m/min 1.040 m/min
200	1/4 in 1/2 in 3/4 in 1 in	230 ipm 120 ipm 75 ipm 50 ipm	6.0 mm 12.0 mm 20.0 mm 25.0 mm	6.100 m/min 3.160 m/min 1.810 m/min 1.310 m/min
275	1/2 in 3/4 in 1 in 1 1/4 in 1 1/2 in 2 in* 2.5 in*	125 ipm 90 ipm 65 ipm 45 ipm 25 ipm 15 ipm 9 ipm	12.0 mm 20.0 mm 25.0 mm 32.0 mm 38.0 mm 50.0 mm* 65.0 mm*	3.290 m/min 2.190 m/min 1.690 m/min 1.120 m/min 0.645 m/min 0.395 m/min 0.202 m/min
	*Requires edge start or moving pierce

STAINLESS STEEL
	IMPERIAL		METRIC
AMP	BASE MATERIAL THICKNESS (IN)	SPEED (IPM)	BASE MATERIAL THICKNESS (MM)	SPEED (M/MIN)	GAS
30	0.036 in 0.075 in	200 ipm 90 ipm	1.0 mm 2.0 mm	4.855 m/min 3.260 m/min	Air Plasma N₂ Shield
50	0.075 in 0.120 in 1/4 in	105 ipm 65 ipm 40 ipm	2.0 mm 3.0 mm 6.0 mm	2.565 m/min 1.685 m/min 1.075 m/min
70	0.135 in 3/8 in	120 in 50 in	3.0 mm 6.0 mm	3.210 m/min 2.050 m/min
100	3/8 in 1/2 in	80 ipm 55 ipm	10.0 mm 12.0 mm	1.935 m/min 1.540 m/min
150	1/4 in 1/2 in 3/4 in	150 ipm 85 ipm 45 ipm	6.0 mm 12.0 mm 20.0 mm	3.910 m/min 2.330 m/min 1.030 m/min
200	1/4 in 5/8 in 1 in	200 ipm 75 ipm 40 ipm	6.0 mm 16.0 mm 25.0 mm	5.220 m/min 1.890 m/min 1.050 m/min
275	1/2 in 3/4 in 1 in 1 1/4 in* 1 1/2 in*	120 ipm 80 ipm 55 ipm 35 ipm 25 ipm	12.0 mm 20.0 mm 25.0 mm 32.0 mm* 38.0 mm*	3.220 m/min 1.940 m/min 1.435 m/min 0.880 m/min 0.640 m/min
70	3/16 in	80 ipm	5.0 mm	2.030 m/min	H17 Plasma N₂ Shield
100	1/4 in	100 ipm	6.0 mm	2.625 m/min
150	1/2 in 3/4 in	60 ipm 40 ipm	12.0 mm 20.0 mm	1.610 m/min 0.940 m/min
200	3/8 in 5/8 in 1 in	80 ipm 60 ipm 35 ipm	10.0 mm 16.0 mm 25.0 mm	2.010 m/min 1.515 m/min 0.915 m/min
260	3/8 in 3/4 in 1 in 1 1/4 in*	85 ipm 55 ipm 33 ipm 26 ipm	10.0 mm 20.0 mm 25.0 mm 32.0 mm*	2.140 m/min 1.315 m/min 0.875 m/min 0.650 m/min
	*Requires edge start or moving pierce

ALUMINUM
	IMPERIAL		METRIC
AMP	BASE MATERIAL THICKNESS (IN)	SPEED (IPM)	BASE MATERIAL THICKNESS (MM)	SPEED (M/MIN)	GAS
30	0.040 in	150 ipm	1.0 mm	3.885 m/min	Air Plasma N₂ Shield
50	0.080 in	90 ipm	2.0 mm	2.360 m/min
70	0.080 in 3/16 in 1/2 in	250 ipm 80 ipm 30 ipm	2.0 mm 5.0 mm 12.0 in	6.400 m/min 1.920 m/min 0.820 m/min
100	1/4 in 3/8 in 1/2 in	105 ipm 90 ipm 70 in	6.0 mm 10.0 mm 12.0 mm	2.710 m/min 2.210 m/min 1.890 m/min
150	1/4 in 1/2 in 3/4 in	145 ipm 90 ipm 45 ipm	6.0 mm 12.0 mm 20.0 mm	3.770 m/min 2.430 m/min 0.990 m/min
200	1/4 in 1/2 in 3/4 in	190 ipm 110 ipm 65 ipm	6.0 mm 12.0 mm 20.0 mm	4.995 m/min 2.995 m/min 1.575 m/min
275	3/8 in 1/2 in 3/4 in 1 in* 1 1/4 in* 1 1/2 in*	160 ipm 125 ipm 85 ipm 60 ipm 45 ipm 25 ipm	10.0 mm 12.0 mm 20.0 mm 25.0 mm* 32.0 mm* 38.0 mm*	3.930 m/min 3.375 m/min 2.055 m/min 1.565 m/min 1.120 m/min 0.645 m/min

Watch Spirit II Cutting Videos

UltraSharp® Hole Cutting Technology
Superior bolt-hole quality can be easily achieved with patent-pending UltraSharp® hole cutting technology. 3/4:1 bolt-hole cutting technology in mild steel eliminates the need for drilling. Automatic configuration of the cutting parameters reduces the need for operator intervention. When UltraSharp technology is integrated with Spirit II plasma power source the result is superior hole cylindricity and hole repeatability.

3/4:1 bolt-holes in mild steel from 1/4 in. (6 mm) to 1 in. (25 mm)
1:1 bolt-holes in mild steel from 1/8 in. (3 mm) to 1 in. (25 mm)
1:1 bolt-holes in stainless steel for 3/16 in. (5 mm) and 1/4 in. (6 mm)

Quick-Disconnect Torch
The quick-disconnect torch head enables quick and easy changeover of consumables which reduces machine downtime and improves productivity. The patented advanced plasma torch technology allows for consistent cuts and optimized gas flow resulting in reduced operating costs.

INOVA® Precision Torch Height Control
The INOVA® torch height control system is second to none in precision and efficiency. Its simple user interface enables you to program more functions, set tighter parameters and achieve better part cut quality. With the ability to track material within ± 0.4 arc volts, the INOVA system allows on the fly adjustments, saving both time and money by maximizing throughput and extending consumable life.

Hafnium Optimizing Technology (Hf OT®)
This proprietary technology maximizes consumable life while ensuring superior cut quality. Hf OT begins with the design of the torch and consumables. The components are designed to provide proper arc formation, constriction, and centering. Hf OT includes a breakthrough method for minimizing consumable wear during start up and shut down of the system, where a majority of the consumable wear occurs. This is done by uniquely controlling the relationship between the arc current and plasma gas. Hf OT results in superior cut quality and extraordinary consumable life, which means more production from a single set of consumables and therefore lower operating cost.