Orbital Welding Systems

​ORBITAL SYSTEMS
Orbital welding systems are designed to incorporate all the welding supplies needed to provide control over the entire orbital welding process.  The welding process has strict parameters that must be maintained to meet the requirements demanded from power plants, chemical plants and refineries. Control system, power source, water cooler, weld head and track ring create the system solution needed for precision control over the welding process.
Orbital Welding Systems
HELIX® Track Ring 8 in (203.2 mm) – 4 shoes - K52000-8

Top Features

  • Industrial-grade construction
  • Gear-driven, spring-loaded system for stable, consistent travel of the weld head eliminating gear slip


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HELIX® Track Ring 10 in (254 mm) – 4 shoes - K52000-10

Top Features

  • Industrial-grade construction
  • Gear-driven, spring-loaded system for stable, consistent travel of the weld head eliminating gear slip


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HELIX® Track Ring 12 in (304.8 mm) – 6 shoes - K52000-12

Top Features

  • Industrial-grade construction
  • Gear-driven, spring-loaded system for stable, consistent travel of the weld head eliminating gear slip


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HELIX® Track Ring 14 in (355.6 mm) – 6 shoes - K52000-14

Top Features

  • Industrial-grade construction
  • Gear-driven, spring-loaded system for stable, consistent travel of the weld head eliminating gear slip


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HELIX® Track Ring 16 in (406.4 mm) – 6 shoes - K52000-16

Top Features

  • Industrial-grade construction
  • Gear-driven, spring-loaded system for stable, consistent travel of the weld head eliminating gear slip


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HELIX® Track Ring, 18 in. (457.2 mm) - 8 Shoes - K52000-18

Top Features

  • Industrial-grade construction
  • Gear-driven, spring-loaded system for stable, consistent travel of the weld head eliminating gear slip


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HELIX® Track Ring 20 in (508 mm) – 8 shoes - K52000-20

Top Features

  • Industrial-grade construction
  • Gear-driven, spring-loaded system for stable, consistent travel of the weld head eliminating gear slip


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HELIX® Track Ring 22 in (558.8 mm) – 8 shoes - K52000-22

Top Features

  • Industrial-grade construction
  • Gear-driven, spring-loaded system for stable, consistent travel of the weld head eliminating gear slip


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HELIX® Track Ring 24 in (609.6 mm) – 8 shoes - K52000-24

Top Features

  • Industrial-grade construction
  • Gear-driven, spring-loaded system for stable, consistent travel of the weld head eliminating gear slip


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HELIX® Track Ring 28 in (711.2 mm) – 5 shoes - K52000-28

Top Features

  • Industrial-grade construction
  • Gear-driven, spring-loaded system for stable, consistent travel of the weld head eliminating gear slip


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HELIX® Track Ring 32 in (812.8 mm) – 5 shoes - K52000-32

Top Features

  • Industrial-grade construction
  • Gear-driven, spring-loaded system for stable, consistent travel of the weld head eliminating gear slip


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HELIX® Track Ring 36 in (914.4 mm) – 6 shoes - K52000-36

Top Features

  • Industrial-grade construction
  • Gear-driven, spring-loaded system for stable, consistent travel of the weld head eliminating gear slip


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HELIX® Track Ring 40 in (1016 mm) – 6 shoes - K52000-40

Top Features

  • Industrial-grade construction
  • Gear-driven, spring-loaded system for stable, consistent travel of the weld head eliminating gear slip


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HELIX® Track Ring 44 in (1117.6 mm) – 8 shoes - K52000-44

Top Features

  • Industrial-grade construction
  • Gear-driven, spring-loaded system for stable, consistent travel of the weld head eliminating gear slip


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HELIX® Track Ring 48 in (1219.2 mm) – 8 shoes - K52000-48

Top Features

  • Industrial-grade construction
  • Gear-driven, spring-loaded system for stable, consistent travel of the weld head eliminating gear slip


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HELIX® Track Ring 52 in (1320.8 mm) – 8 shoes - K52000-52

Top Features

  • Industrial-grade construction
  • Gear-driven, spring-loaded system for stable, consistent travel of the weld head eliminating gear slip


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HELIX® Track Ring 56 in (1422.4 mm) – 10 shoes - K52000-56

Top Features

  • Industrial-grade construction
  • Gear-driven, spring-loaded system for stable, consistent travel of the weld head eliminating gear slip


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HELIX® Track Ring 60 in (1524 mm) – 10 shoes - K52000-60

Top Features

  • Industrial-grade construction
  • Gear-driven, spring-loaded system for stable, consistent travel of the weld head eliminating gear slip


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HELIX® Track Ring 64 in (1625.6 mm) – 10 shoes - K52000-64

Top Features

  • Industrial-grade construction
  • Gear-driven, spring-loaded system for stable, consistent travel of the weld head eliminating gear slip


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APEX® 30M Portable Welding System Ready-Pak® - K52165-2

Top Features

  • Light-weight, portable controller up to 100 ft (30.5 m) from power source
  • Integrated digital motion control system and wire feeder as a single unit

Input Power

  • 40 VDC

Processes

MIG, Pulsed, Flux-Cored, GMAW - STT


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APEX® 3000 Mechanized Controller - K52102-1

Top Features

  • Takes the heat - The new track ring design on the weld head allows the operator to install or remove the track in seconds.
  • Easy to control - The APEX 3000’s ergonomic hand-held pendant with icon-based interface and full-color screen simplifies the control and monitoring of weld activity in direct sunlight or dark environments.

Input Power

  • 40 VDC + 120VAC from Power Wave

Processes

MIG, Pulsed MIG, Flux-Cored, GMAW-STT®


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APEX® 3000 Mechanized Control System Ready-Pak® with Power Wave® S500 - K52103-2

Top Features

  • Takes the heat - The new track ring design on the weld head allows the operator to install or remove the track in seconds.
  • Easy to control - The APEX 3000’s ergonomic hand-held pendant with icon-based interface and full-color screen simplifies the control and monitoring of weld activity in direct sunlight or dark environments.

Input Power

  • 40 VDC + 120VAC from Power Wave

Processes

Orbital MIG Welding


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HELIX® M85 Weld Head - K52101-1

Top Features

  • Incorporates digital capabilities in an intuitive, ergonomic design
  • Use for GMAW to FCAW to Hot Wire Laser welding and everything in between

Input Power

  • 24V DC


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Orbital Standard System One-Pak® - K52082-1

Top Features

  • Captures all welding data in real-time accuracy.
  • Operator has immediate access to monitor, adjust and control welding parameters throughout the welding process.

Input Power

  • 200/208/220/230/380/400/415/ 460/575/3/50/60

Processes

Orbital TIG


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APEX® 2100 Orbital Controller System - K52003-1

Top Features

  • Captures all welding data in real-time accuracy.
  • Operator has immediate access to monitor, adjust and control welding parameters throughout the welding process.

Input Power

  • 200/208/220/230/380/400/415/ 460/575/3/50/60

Processes

Orbital TIG


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Output

Input

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APEX® 2100 Controller - K52073-1

Top Features

  • Easy navigation for ease of operation
  • Synchronized weld data system


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APEX® 2100 Pendant - K52074-1

Top Features

  • Illuminated display with clear type for trouble-free reading
  • Pendant is light-weight and balanced for one-handed operation


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HELIX® C450 Orbital Weld Head - K52095-1

Top Features

  • Comes standard with programmable Arc Voltage Control (AVC) and oscillation.
  • Control precise wire placement in the joint with the three axis wire feed mechanism.


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HELIX® C663 Orbital Weld Head w/ Onboard Feeder - K52092-1

Top Features

  • Comes standard with programmable Arc Voltage Control (AVC) and oscillation.
  • Control precise wire placement in the joint with the three axis wire feed mechanism.


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HELIX® C663 Orbital Weld Head w/o Onboard Feeder - K52092-2

Top Features

  • Comes standard with programmable Arc Voltage Control (AVC) and oscillation.
  • Control precise wire placement in the joint with the three axis wire feed mechanism.


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HELIX® T55 Weld Head with Accessories - K52002-1

Top Features

  • Heavy-duty construction and robust design of both the track ring and tractor allow for reliable operation in harsh environments.
  • Provides stable, consistent travel of the weld held to the track.

Input Power

  • 25V DC

Processes

Orbital TIG


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HELIX ® WF20S Portable Feeder 2-10 lb. (0.9-4.5 kg) Capacity - K52097-1

Top Features

  • Designs are portable, lightweight and durable.
  • Precise control of the wire delivery.


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HELIX® WF20B Bench Wire Feeder 10.0-44.0 lb. (4.5-20.0 kg) - K52097-2

Top Features

  • Designs are portable, lightweight and durable.
  • Precise control of the wire delivery.


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