HyperFill Fab-Pak DC Robotic Welding Cell

HyperFill® Fab-Pak® Drop Center


The HyperFill® Fab-Pak® robotic welding system is built to maximize deposition rates and is ideal for a manufacturing operation that handles heavy-sized parts. With a twin-wire torch that delivers a wider, smoother arc cone, it’s possible to obtain higher levels of quality, consistency and safety with this pre-engineered robotic welding system. Redefining high deposition welding with a twin-wire design, the HyperFill Fab-Pak robotic welding solution allows for deposition rates of 24 lbs/hr (18 lbs/hr semiautomatic) for maximum productivity.


How does the revolutionary HyperFill Fab-Pak from Lincoln Electric help more heavy fabrication operations increase part throughput and quality while lowering production costs? The secret lies in HyperFill’s twin-wire MIG torch, coupled with the Power Wave® power source, the wave form and welding wire, the solution delivers a wider, smoother arc cone that allows for higher deposition rates than other commonly used single-wire methods of welding automation. The result is a controlled weld that can easily be repeated on thicker metals at exceptionally fast rates. When attached to Lincoln Electric’s Fab-Pak line of pre-engineered robotic welding cells, deposition rates rise above 24 pounds per hour* with more consistent results for around-the-clock applications. *HyperFill Activation Capability with Power Wave® and PIPEFAB™ Systems - Your purchase of a Lincoln Power Wave or PIPEFAB Welding System comes with (i) a license to use Lincoln Electric standard Power Wave / PIPEFAB waveforms, and (ii) HyperFill® waveform capability, which requires a separate license. Without the separate license, the HyperFill® waveforms are not available for use on these machines, and only the standard Power Wave / PIPEFAB waveforms are usable.


  • Low system complexity – Complete robotic welding cell powered by a single power source. Fed through a single wire feeder and a single contact tip.
  • Improved weld quality – Stable arc for large weld puddles
  • Maximize productivity – Increase deposition rates over single wire robotic applications
  • Upgrades: Fume extraction hood and system Tooling and frame systems Skyhook positioner Drop center positioner


Warning -

Cancer and Reproductive Harm -


What's Included

  • HyperFill® twin-wire MIG solution Power Wave® power source AutoDrive® wire feeder Magnum® PRO robotic torch Headstock/tailstock positioner Welding robot with heavy fabrication software Robotic torch cleaning system Solid metal panel walls Advanced touch screen control panel Robotic training (3 days)


Global Attributes

System Type Standard Robotic Welding System
Overall Footprint Width in (mm) 4075-7100 mm (160-280 in)
Overall Footprint Depth in (mm) 3224-3924 mm (127-154 in)
Sweep in (mm) 1000 – 1500 (39 – 59 in)
Span in (mm) 2000 – 5000 mm (78 – 197 in)


Warranty 1 Year