HyperFill Fab-Pak DC Robotic Welding Cell

HyperFill® Fab-Pak® Drop Center


The HyperFill® Fab-Pak® robotic welding system is built to maximize deposition rates and is ideal for a manufacturing operation that handles heavy-sized parts. With a twin-wire torch that delivers a wider, smoother arc cone, it’s possible to obtain higher levels of quality, consistency and safety with this pre-engineered robotic welding system. Redefining high deposition welding with a twin-wire design, the HyperFill Fab-Pak robotic welding solution allows for deposition rates of 24 lbs/hr (18 lbs/hr semiautomatic) for maximum productivity.


How does the revolutionary HyperFill Fab-Pak from Lincoln Electric help more heavy fabrication operations increase part throughput and quality while lowering production costs? The secret lies in HyperFill’s twin-wire MIG torch, coupled with the Power Wave® power source, the wave form and welding wire, the solution delivers a wider, smoother arc cone that allows for higher deposition rates than other commonly used single-wire methods of welding automation. The result is a controlled weld that can easily be repeated on thicker metals at exceptionally fast rates. When attached to Lincoln Electric’s Fab-Pak line of pre-engineered robotic welding cells, deposition rates rise above 24 pounds per hour* with more consistent results for around-the-clock applications. *HyperFill Activation Capability with Power Wave® and PIPEFAB™ Systems - Your purchase of a Lincoln Power Wave or PIPEFAB Welding System comes with (i) a license to use Lincoln Electric standard Power Wave / PIPEFAB waveforms, and (ii) HyperFill® waveform capability, which requires a separate license. Without the separate license, the HyperFill® waveforms are not available for use on these machines, and only the standard Power Wave / PIPEFAB waveforms are usable.


  • Low system complexity – Complete robotic welding cell powered by a single power source. Fed through a single wire feeder and a single contact tip.
  • Improved weld quality – Stable arc for large weld puddles
  • Maximize productivity – Increase deposition rates over single wire robotic applications
  • Upgrades: Fume extraction hood and system Tooling and frame systems Skyhook positioner Drop center positioner


Warning -

Cancer and Reproductive Harm -



Global Attributes

System Type Standard Robotic Welding System
Overall Footprint Width in (mm) 4075-7100 mm (160-280 in)
Overall Footprint Depth in (mm) 3224-3924 mm (127-154 in)
Sweep in (mm) 1000 – 1500 (39 – 59 in)
Span in (mm) 2000 – 5000 mm (78 – 197 in)


Warranty 1 Year