HyperFill Dual Feeder Ready-Pak

HyperFill® Power Wave® S500 & Power Feed® 84 Dual Ready-Pak® - Single Cylinder Cart

K4650-1

Twin wire productivity with single power source simplicity - all packaged in a convenient Ready-Pak®

Output

Output Output

MSRP

USD $23,618.00/EA

DETAILS

Twin Wire MIG Productivity Without Complexity

Designed to revolutionize heavy fabrication productivity, the patented HyperFill® twin wire MIG solution allows for increased deposition rates without compromising puddle stability or weld quality. Utilizing a single powersource, a single wire feeder, a single tip, and Lincoln Electric premiumwire, this innovative solutiondelivers a wide, smooth arc cone that allows for deposition rates above 18lbs/hr | 8.2 kg/hr. (24 lbs/hr. | 10.9 kg/hr robotic) without added system or operator complexity.

Features

  • Convenient Ready-Pak® - Comes ready to weld within minutes!
  • Dual Process Ready - Run HyperFill and a single wire process on the same system
  • Advanced Connectivity - All Power Wave®systems come standard with access to Lincoln Electric Power Wave®Manager and Lincoln Electric Checkpoint®Production Monitoring allowing for advanced remote configuration, process control, and quality assurance.
  • Compact and Durable - IP23 rated to withstand harsh environments.
  • Patented PowerConnect®Technology - Automatically adjusts to input power from 200-600V, 50 or 60 Hz, single phase or three phase. Welding output remains constant through the entire input voltage range.
  • Tribrid®Power Module - Exceptional welding performance with high power factor and efficiency.
  • 115V (10A) AC Duplex Auxiliary Power Receptacle - Features Surge BlockerTechnology to ensure simultaneous welding performance is not compromised by high starting current devices such as grinders (typically requiring 60A or more peak surge current).
  • Smart Fan Operation - Only runs when needed to minimize noise and energy consumption.
  • Solution Requirements » HyperFill®is a patented and licensed twin-wire MIG solution that is designed to perform specifically with select Lincoln Electric welding wire. The solution requires a licensed waveform which may require an additional purchase. For more details, reference document MC20-106.
  • Industry Leading 5 Year Warranty

    Industry Leading 5 Year Warranty

  • For a full list of available welding processes and waveforms as well as software update details for Power Wave®advanced process welding systems, please visit:

    www.PowerWaveSoftware.com

What's Included

  • • Power Wave®S500 (K2904-1) • Power Feed®84 Dual Wire Feeder (K3330-3) • Cool Arc®55S Water Cooler (K3086-2)(1) • Magnum®PRO Water Cooled 500A Gun (K4522-2-10-564) • 7 ft. Water Hose Kit (K4544-7) • HyperFill Dual Reel Cart Kit (K4630-1) • 4-Ball Inlet Guide (K1551-2) • HyperFill .035-.040 (0.9-1.0 mm) Drive Roll Kit (KP4388-1) • HyperFill Diffuser (KP4481-1) • HyperFill .035 Contact Tip (KP4482-035) • 1/8 in. Recess Nozzle (KP4523-1-75R) • 15 ft.
  • 5/64 in. Liner (KP44-564-15) • Standard Duty Wire Reel Stand (K3342-1) • Magnum®PRO Curve™300A Gun (K2951-2-10-45) • Standard .040-045 (1.0-1.1 mm) Drive Roll Kit (KP1505-045S) • Work Lead Package (K2149-1) • Electrode Cable (K1842-10) • ArcLink®Cable (K1543-8) • Inverter and Wire Feeder Cart (K3059-4) • Gas Y Fitting (KP4773-1) • Harris Flowmeter Kit (3100211)

Documentation

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Specifications

Machine Inputs & Outputs

Phase 3: Input Voltage #1 (Voltage/Phase/Hertz) 200/208/220/230/380/400/415/460/575 3 50/60
Phase 3: Rated Output #1A (Current/Voltage/Duty Cycle) GMAW: 550A/41.5V/40% GMAW: 450A/36.5V/100%
Phase 3: Rated Output #1B (Current/Voltage/Duty Cycle) SMAW: 550A/42V/40% SMAW: 450A/38V/100%
Phase 3: Rated Output #1C (Current/Voltage/Duty Cycle) GTAW-DC: 550A/32V/40% GTAW-DC: 450A/28V/100%
Phase 3: Input Current at Max Rated Ouput #1 (Current) 3 Ph / 40% Duty Cycle: 80/73/41/37/29 3 Ph / 100% Duty Cycle: 60/54/30/27/21

Product Weights & Dimensions

Dimensions (H x W x D) 22.5 in x 14 in x 24.8 in (571 mm x 355 mm x 630 mm)
Net Weight 450 lbs (204.12 kg)

Machines

Machines Processes Stick (SMAW)
Gouging (CAC-A)
Flux-Cored (FCAW)
TIG (GTAW)
MIG (GMAW)
Pulsed MIG (GMAW-P)
Flux-Cored Self-Shielded (FCAW-SS)
Flux-Cored Gas-Shielded (FCAW-G)
Orbital TIG
Orbital MIG
HyperFill
Metal-cored Wire (GMAW-C)
Max Rating 550
Maximum Electrode Size x
Minimum Electrode Size x
Number of Operators per Machine 1
Data Technologies Ethernet
Machines Communication Technology ArcLink
Wire Feeder Supply Voltage 40VDC
Amphenol Pins (type of connector) 5
Work Lead Connector Type Lug
Welding Gun Cable Assembly Length 15 FT
Spool Gun Compatible (Duty) Heavy

Wire and TIG Feeders

Number of driven rolls 4 rolls
Feeder type Bench
Configuration Dual
Max spool diameter 60lb
Communication Technology ArcLink
UI type Meters
Max Rated Output Capable 500A
Max WFS 1200IPM
Feedhead Configuration Dual
Wire Configuration Hyperfill
Power Source to Feeder Communication Connector Type 5-pin
Accesories Communication Connector Type 12-pin
Gun Bushing Tweco #2-#4
Wire Feed Speed Range (IPM) 500-1100
Max Spool Size (lbs) 60
Max Spool Size (kg) 30
MIG-WireFeeders Yes
MIGPulse-WireFeeders Yes
Contact Tips Included Yes

Basic Specification

Input Voltage 200/208,220/230/240,380/400/415,460,575
Input Current 3PH/40% - 80/73/41/37/29A,3PH/100% - 60/54/30/27/21A
Input Hertz 50,50/60,60
Input Power 208/230/380/415/460/575/3/50/60
Input Phase 3
Mode Icon CC/CV
Output Range 5-550A DC
Polarity DC
Rated Output 550A/41.5/40%

Application

Typical Application Construction
Mining
Railroad Maintenance
Armor Plate (Military)
Automotive
Construction & Field Erection
Elevated Temperature Piping
Gasification Plants
General Fabrication
Heat Exchangers
Heavy Equipment
Heavy Fabrication
High Pressure Piping
High Temperature
High-strength Pipe
LPG & LNG Storage Vessels
Marine Applications
Marine Fabrication & Repair
NACE Applications
Offshore
Oil & Gas
Petrochemical
Petrochemical Industry
Petroleum Processing
Pharmaceutical Equipment
Pipeline & Offshore
Piping
Power Generation
Power Plants
Pressure Vessels
Process Piping
Railcar Fabrication
Railing Industry
Robotics/ Hard Automation
Shipbuilding
Structural Fabrication
Structural Welding

Warranty

Warranty 5 Years