Develop Higher Levels of Control and Confidence with REALWELD

Give welders from across the industry the opportunity to practice and refine key welding skills in a controlled environment. REALWELD® is the most versatile welding trainer available. It supports instructors so they can teach and reinforce welding techniques in a highly interactive and supervised platform with audio coaching and welding performance tracking on five key parameters.

• Objective skills-based welder evaluation
• Train welders faster and more efficiently
• Enhance and supplement welding training
• Attract and engage next generation of welders
• Save money on base material, electricity, consumables and waste
• Supports pre-employment recruiting and weld screening


Product Information

Instant feedback for accurate reporting and student evaluation
Audio coach provides guidance with weld speed, angles, aim, contact tip to work distance/arc length and position in the weld
Stick (SMAW), MIG (GMAW) and Flux-Cored (FCAW) welding procedures and techniques
Integrated touchscreen for integrating documents, images, website and curriculum for enhanced learning
Motorized carriage makes it easy to move the table and arm for welding in flat, vertical or overhead positions
REALWELD welding trainer can be adapted to any welding machine or can be purchased with the Power Wave® C300 Educational Ready-Pak and fume extraction system.


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1. Camera Array
2. EN 20 Fume Control Nozzle
3. Adjustable Height and Position Welding Table
4. Miniflex® Fume Control System
5. Set of 3 – 6 in. or 18 in. Joint Fixtures
6. Standard Stick Stinger
7. Storage racks for up to 6 fixtures
8. Sensor Target Device
9. Standard Magnum® PRO MIG Gun
10. Power Wave® C300 Multi-Process Welding Power Source and Rolling Storage Cart
11. Enclosed Computer
12. Motorized carriage raises or lowers table
13. 17 in. (432 mm) touch screen


REALWELD Screen Analysis

14. Weld Analysis – % of time welder is within tolerance on ALL 5 parameters
15. Percent Time Parameter Performance with Tolerance – % of time parameter is within tolerance
16. Welder’s Performance vs Tolerance
o Tolerance (green section)
o Welder’s Action (line)

REALWELD Welding Training Resources