Diameters / Packaging
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Diameters |
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DETAILS
Iron-based chromium carbide alloys designed for applications subject to abrasion accompanied by impact from rock, ore, clay, sand or cement, including digging or crusher surfaces or parts that must maintain sharp cutting edges. These products can be applied in multiple layers and may cross check crack. Metal-to-Earth hardfacing products can be used on carbon, low alloy, manganese, stainless and cast iron parts.
Features
- Can be used on low carbon, medium carbon, low alloy, manganese and stainless steels
- Limited to 4 layers
- Delivers an abrasion resistant deposit, even under conditions of moderate impact
- Larger wire diameter sizes may be used for the submerged arc process
Typical Applications
- Auger, Bar, Blade, Bucket, Bulldozer, Coal Mining
- Concrete, Crush, Cut/Teeth, Drag, Dredge, Hammer/Crush
- Hoist, Kiln, Mine Car/Wheel, Mix, Pipe Bend, Pipeline, Plate
- Power Generation, Pulverize, Pump, Roll/Hammer, Scrape/Cut, Screen
- Shovel, Shred/Hammer, Slag, Tamper, Teeth, Tractor
Welding Positions
- Flat/Horizontal
Service Information
Documentation
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. SDS Search page
See test result disclaimer
MECHANICAL PROPERTIES
| Classification | Base Metal | Number of layer | Hardness Rockwell C |
|---|---|---|---|
| Typical Result | Mild Steel | 1 Layer | 34-37 |
| Typical Result | Mild Steel | 2 Layers | 44-48 |
| Typical Result | Mild Steel | 3 Layers | 48-52 |
| Typical Result | 0.50% Carbon Steel | 1 Layer | 41-43 |
| Typical Result | 0.50% Carbon Steel | 2 Layers | 47-50 |
| Typical Result | 0.50% Carbon Steel | 3 Layers | 50-53 |
| Typical Result | Austenitic Mn Steel | 2 Layers | 43-45 |
| Typical Result | Austenitic Mn Steel | 3 Layers | 48-50 |
DEPOSIT COMPOSITION
| Classification | Product Size | %Al | %C | %Cr | %Mn | %Mo | %Si |
|---|---|---|---|---|---|---|---|
| Typical Result | .045" (1.1 mm) | 0.6 | 2.4 | 11.4 | 1.3 | 0.0 | 1.0 |
| Typical Result | 1/16" (1.6 mm) | 0.6 | 2.4 | 11.4 | 1.3 | 0.0 | 1.0 |
| Typical Result | 5/64" (2.0 mm) | 0.6 | 2.0 | 9.2 | 0.9 | 0.5 | 1.0 |
| Typical Result | 7/64" (2.8 mm) | 0.6 | 2.0 | 9.2 | 0.9 | 0.5 | 1.0 |
TYPICAL OPERATING PROCEDURES
| Diameter | Polarity |
ESO
mm (in.) |
Wire Feed Speed
m/min (in/min) |
Voltage
volts |
Approx. Current
amps |
Deposition Rate
kg/hr (lb/hr) |
|---|---|---|---|---|---|---|
| .045" (1.1 mm) | DC+ | 25 (1) | 5.1 (200) | 19-21 | 120 | 1.9 (4.2) |
| .045" (1.1 mm) | DC+ | 25 (1) | 10.2 (400) | 23-25 | 190 | 3.9 (8.5) |
| .045" (1.1 mm) | DC+ | 25 (1) | 15.2 (600) | 27-29 | 250 | 5.8 (12.8) |
| 1/16" (1.6 mm) | DC+ | 25 (1) | 3.8 (150) | 22-24 | 175 | 2.7 (5.9) |
| 1/16" (1.6 mm) | DC+ | 25 (1) | 8.9 (350) | 29-31 | 325 | 6.2 (13.6) |
| 1/16" (1.6 mm) | DC+ | 25 (1) | 11.4 (450) | 32-34 | 365 | 7.9 (17.5) |
| 5/64" (2.0 mm) | DC+ | 32 (1) | 3.2 (125) | 27 | 210 | 3.4 (7.4) |
| 5/64" (2.0 mm) | DC+ | 32 (1) | 5.1 (200) | 31 | 325 | 5.4 (11.9) |
| 5/64" (2.0 mm) | DC+ | 32 (1) | 6.4 (250) | 33 | 380 | 6.8 (14.9) |
| 7/64" (2.8 mm) | DC+ | 32 (1) | 2.0 (80) | 26 | 315 | 3.9 (8.6) |
| 7/64" (2.8 mm) | DC+ | 32 (1) | 2.5 (100) | 27 | 375 | 4.9 (10.7) |
| 7/64" (2.8 mm) | DC+ | 32 (1) | 3.3 (130) | 29 | 450 | 6.4 (14.0) |
| 7/64" (2.8 mm) | DC+ | 64 (2) | 2.5 (100) | 27 | 315 | 4.9 (10.7) |
| 7/64" (2.8 mm) | DC+ | 64 (2) | 3.3 (130) | 29 | 370 | 6.4 (14.0) |
| 7/64" (2.8 mm) | DC+ | 64 (2) | 4.4 (175) | 31 | 450 | 8.6 (19.0) |