DETAILS
Austenitic manganese alloys, producing tough, high-strength deposits that will workharden under impact. Primarily used for joining, repairing or building up manganese steel parts that need to be joined together or joining manganese to carbon steel, including railroad frogs, impact hammers, rotors and rock crusher rolls. Deposits thickness is unlimited and can be flame cut. Used in applications with high impact and low abrasion.
Features
- Recommended for build-up and repair of Hadfield-type austenitic manganese materials as well as carbon and low alloy steels
- Unlimited layers with proper preheat and interpass temperatures and procedures
- Deposit resists severe impact as well as moderate abrasion
Typical Applications
- Bar, Bucket, Crush, Cut, Drag, Dredge
- Hammer, Mill, Mix, Open Hearth, Plate
- Power Generation, Pump, Rail, Roll
- Screen, Shovel, Teeth, Wheel
Welding Positions
- Flat/Horizontal
Disclaimers
Service Information
Documentation
You May Also Need
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. SDS Search page
See test result disclaimer
MECHANICAL PROPERTIES
| Classification | Hardness Rockwell C |
|---|---|
| Typical Result | 18-28 |
| Typical Result, Work-hardened | 30-48 |
DEPOSIT COMPOSITION
| Classification | %C | %Cr | %Mn | %Ni | %Si |
|---|---|---|---|---|---|
| Typical Result | 0.6 | 4.9 | 13.0 | 0.5 | 0.4 |
TYPICAL OPERATING PROCEDURES
| Diameter | Polarity |
ESO
mm (in.) |
Wire Feed Speed
m/min (in/min) |
Voltage
volts |
Approx. Current
amps |
Deposition Rate
kg/hr (lb/hr) |
|---|---|---|---|---|---|---|
| 0.045 in (1.1 mm) | DC+ | 25 (1) | 5.1 (200) | 22 | 80 | 1.5 (3.3) |
| 0.045 in (1.1 mm) | DC+ | 25 (1) | 8.9 (350) | 24 | 145 | 2.7 (6.0) |
| 0.045 in (1.1 mm) | DC+ | 25 (1) | 12.7 (500) | 26 | 185 | 4.4 (9.6) |
| 1/16 in (1.6 mm) | DC+ | 30 (1 1/8) | 3.8 (150) | 23 | 130 | 2.2 (4.9) |
| 1/16 in (1.6 mm) | DC+ | 30 (1 1/8) | 6.4 (250) | 25 | 200 | 3.9 (8.6) |
| 1/16 in (1.6 mm) | DC+ | 30 (1 1/8) | 8.9 (350) | 27 | 250 | 5.6 (12.4) |
| 5/64 in (2.0 mm) | DC+ | 32 (1 1/4) | 3.2 (125) | 24 | 240 | 2.9 (6.4) |
| 5/64 in (2.0 mm) | DC+ | 32 (1 1/4) | 4.4 (175) | 27 | 300 | 4.2 (9.3) |
| 5/64 in (2.0 mm) | DC+ | 32 (1 1/4) | 6.4 (250) | 29 | 360 | 6.2 (13.6) |
| 7/64 in (2.8 mm) | DC+ | 45 (1 3/4) | 1.9 (75) | 25 | 240 | 3.5 (7.8) |
| 7/64 in (2.8 mm) | DC+ | 45 (1 3/4) | 3.2 (125) | 27 | 360 | 6.2 (13.6) |
| 7/64 in (2.8 mm) | DC+ | 45 (1 3/4) | 3.8 (150) | 28 | 395 | 7.5 (16.6) |
| 7/64 in (2.8 mm) | DC+ | 64 (2 1/2) | 1.9 (75) | 25 | 240 | 3.6 (8.0) |
| 7/64 in (2.8 mm) | DC+ | 64 (2 1/2) | 4.4 (175) | 30 | 400 | 8.8 (19.5) |
| 7/64 in (2.8 mm) | DC+ | 64 (2 1/2) | 5.7 (225) | 32 | 455 | 11.6 (25.6) |
NOTES
| Note |
|---|
| As with all austenitic manganese welding products, interpass temperatures should be limited to 260°C (500°F) maximum. |
| A stringer bead, or at most, a slight weave is recommended to limit heat build-up. Excessive heat build-up causes manganese carbide precipitation that damages the toughness of austenitic manganese. |